Each test below has a prerequisite, an observable, and a limit on what it proves, because a subsystem that powered on without an obvious failure has not been shown to do anything. The Rutgers group’s version of the distinction: beam that is low even close to the source points at the source, not the RF (Koeth (2006), p. 1).
The vacuum system, with nothing inside. Blank off the pump with only a gauge on it and read its ultimate, the lowest pressure it reaches. Then add the plumbing, the empty chamber, and the chamber with its contents, reading each time. The Mullins note records exactly that: pumps alone 1.8 × 10⁻⁶ torr, empty chamber 3.4 × 10⁻⁶, working chamber near 10⁻⁵ (hosted chamber-vacuum note, §12). A rate-of-rise curve, the pressure’s climb over time with the pump valved off, hints at leak versus outgassing (gas leaving the inner surfaces) (My pump is rated to reach a much better vacuum than I need. Why can't my chamber get there? What are pumping speed and conductance?). What it proves: the pressure the beam will see, roughly, and whether the system is tight. What it does not: anything about the gas-on pressure, which the source sets.
The magnet, with a meter. Read the magnetic field at the centre against the coil current, going up and coming down. That measures the hysteresis loop (Zickler (2010), p. 26). A cheap Hall meter and a current reading are enough to put the field where the RF frequency says it should be (the field sets how fast an ion circles, so the RF frequency fixes the field that matches it). The Mullins calibration table is such a set of readings (Do I really need to map my magnet's field accurately? Is one reading in the middle enough, and which value goes into the frequency and energy calculations?). What it proves: that the expected resonance field is approximately within the supply’s range. What it does not: that the assembled machine will accelerate at that field, or the field’s shape with radius, which Level 2 of the magnet entries covers if it becomes necessary.
The ion source, on the bench and in the gap. The filament’s emission can be measured with the collector as an anode, a plate held positive to draw the emitted electrons, with no RF and no beam. The Mullins bench test found emission turning on sharply between 1.8 and 2.0 A of heater current at 101 V of bias, and the machine has always run just above that knee (hosted rf-dee-source note, §6.3). With the magnet on, the dee can be biased negative with DC, so that it draws the positive ions out of the source with no RF, and the ions collected. The Rutgers group characterized its source that way across pressures and arc currents before relying on the cyclotron for it (Koeth (2013), p. 2), and the 63-inch tested its source by collecting after a half-turn in the magnetic field (Howard (ed.), p. 24). It is an option, not a prerequisite; the Mullins machine never ran it. What those prove: that electrons are emitted, that ions can be drawn out, and roughly how many. What they do not: that ions are born where the RF can capture them, or which species they are (My filament is glowing. How do I know it's actually making ions? And what are the filament current, the bias voltage and the emission current each telling me?, Where exactly should the filament or the source opening go? Is "at the center" good enough, and how do the first orbits avoid hitting the source?).
The RF system, cold and then hot. On the bench the tank, the dee’s resonant circuit, can be resonated against a capacitor standing in for the dee, which the Mullins builder did against a plastic “simulated chamber” of 387 pF. The resonance then has to be found again installed, because the real dee and lids are a different capacitance (hosted rf-dee-source note; §4.1; My RF circuit tunes up nicely on the bench. Why does it change when I close the chamber, pump down, turn on the source, or raise the power?). With the chamber closed and pumped, the pickup (a small probe that samples the dee’s RF) shows the resonance and the reflected-power meter shows the match. The ring-down of a pulsed dee (the decay of its voltage after the drive is cut) is an optional check for whether a low-voltage discharge band, a range of dee voltages at which a discharge forms, sits in the way (Fulbright (1961), p. 4). What those prove: that RF is present and the circuit has a measurable resonant response at the chosen frequency. What they do not: the voltage at the accelerating gap, which stays an inference until it is independently established; the Mullins pickup never was calibrated, and the machine found beam without that (How much RF power do I need, and how does that become voltage on the dee? Can I read the voltage off the power meter, or do I have to measure it?).
The detector chain, with the beam suppressed. Run the RF at operating power with the gas off, which starves the source, or the magnetic field far from resonance, which leaves any ions out of step with the RF, and log what the electrometer reads. A beam reading must stand above that floor, read under conditions where accelerated beam should be absent (the beam-measurement chapter). Vary the collector bias and confirm the reading settles to a plateau, a range over which it stops changing. Inject a known current if you can. It is the test the record most often skipped (How do I know my beam-current detector could detect the beam I'm looking for, before I use it to troubleshoot the cyclotron?).
If it does not work. The tests sort the failure, and the order you run them is the order of cost rather than a prescription. No volts on the dee is found cold, with the pickup, before anything else is energized. No emission is found with the heater and bias alone. No ions drawn out is found with the DC-biased dee. Pressure that will not reach the gate is found with the gauges and the valve. Each of those is a subsystem that has not yet done its job, and none of them needs the others to be tested. A test can pass and still mislead. The Rutgers 12-inch’s first pole tips were ground parallel to a part in ten thousand and gave a magnetic field with no focusing at all, nothing to hold the ions near the midplane between the poles, which the report says lost nearly every ion to the dee lids (Koeth, p. 1). And a test done in a reduced configuration carries over only as far as the configuration does. The ISU group declared results taken before its field was regulated to be qualitative only (Burns (1961), p. 6). Log what configuration each test was run in.
To understand it. The large machines staged commissioning deliberately. Nevis debugged its source and central region with the beam stopped at small radius in graphite, where no neutrons were made, before surveying full radius at reduced duty (Rainwater et al. (1971), p. 5). Davis ran heavier, slower species until its shielding vault was finished (Jungerman (1966), p. 7). The 44-inch was rebuilt with a spacer that let it run at a third of its energy for test operation (Howard (ed.), p. 20). The University of Washington scheduled the machining of its deflector (the beam-extraction electrode) to begin only after an internal beam existed (The University of Washington 60-Inch Cyclotron: Progress and Status…, p. 116). Those are the professional versions of the amateur sequence: ion source glowing, chamber at pressure, resonance on a signal generator (the build-guide chapter). The scale-model habit, building the RF circuit at reduced size before building it full size, is documented at every large machine and is what the bench capacitor stands in for (Anderson (1947), p. 16).